Hi, Tyan Tiger S2466-4M, 2xAthlon MP, Adaptec 29160, Adaptec 2940u2w, software RAID 5, gcc 2.95.4. The core drives are on the 29160. Works fine under 2.4.19. 2.5.44 panics during boot with SCSI problems; I didn't catch what the error was. 2.5.44-ac5 boots but bugs after a few seconds. Attached: config, syslog, lspci (under 2.4.19) Oct 28 12:36:09 badb kernel: Incorrect number of segments after building list Oct 28 12:36:09 badb kernel: counted 2, received 1 Oct 28 12:36:09 badb kernel: req nr_sec 8, cur_nr_sec 8 Oct 28 12:36:09 badb kernel: end_request: I/O error, dev 08:40, sector 6784528 Oct 28 12:36:09 badb kernel: raid5: Disk failure on scsi/host0/bus0/target4/lun0/part7, disabling device. Operation continuing on 4 devices Oct 28 12:36:09 badb kernel: blk: request botched Oct 28 12:36:09 badb kernel: ------------[ cut here ]------------ Oct 28 12:36:09 badb kernel: kernel BUG at drivers/scsi/scsi_lib.c:819! Oct 28 12:36:09 badb kernel: invalid operand: 0000 Oct 28 12:36:09 badb kernel: mousedev hid nfs lockd sunrpc ohci-hcd usbcore parport_pc lp parport sg st sr_mod cdrom floppy iptable_filter ip_tables emu10k1 sound soundcore ac97_codec 3c59x rtc Oct 28 12:36:09 badb kernel: CPU: 1 Oct 28 12:36:09 badb kernel: EIP: 0060:[scsi_init_io+279/304] Not tainted Oct 28 12:36:09 badb kernel: EFLAGS: 00010286 Oct 28 12:36:09 badb kernel: EIP is at scsi_init_io+0x117/0x130 Oct 28 12:36:09 badb kernel: eax: f5bcda00 ebx: f5bcda00 ecx: 00000001 edx: f7f51580 Oct 28 12:36:09 badb kernel: esi: 00000002 edi: f7ed62c0 ebp: f78c9f90 esp: f78c9f60 Oct 28 12:36:09 badb kernel: ds: 0068 es: 0068 ss: 0068 Oct 28 12:36:09 badb kernel: Process raid5d (pid: 17, threadinfo=f78c8000 task=f7e0cd00) Oct 28 12:36:09 badb kernel: Stack: f7ed62c0 f5bcda00 f7ef3400 c01aa8bb f5bcda00 f7ef34c8 f7ef3428 f7ea3680 Oct 28 12:36:09 badb kernel: f7f56800 f78c8000 c031fb20 c019d88e 00000001 c019eb5d f7ef3428 f7df434c Oct 28 12:36:09 badb kernel: f78c9fb4 c019ed80 f7ef3428 f78c8000 f78c8000 f78c9fb4 f78c9fb4 c01d6abf Oct 28 12:36:09 badb kernel: Call Trace: Oct 28 12:36:09 badb kernel: [scsi_request_fn+779/1136] scsi_request_fn+0x30b/0x470 Oct 28 12:36:09 badb kernel: [elv_queue_empty+14/32] elv_queue_empty+0xe/0x20 Oct 28 12:36:09 badb kernel: [generic_unplug_device+141/192] generic_unplug_device+0x8d/0xc0 Oct 28 12:36:09 badb kernel: [blk_run_queues+176/192] blk_run_queues+0xb0/0xc0 Oct 28 12:36:09 badb kernel: [md_thread+415/528] md_thread+0x19f/0x210 Oct 28 12:36:09 badb kernel: [md_thread+0/528] md_thread+0x0/0x210 Oct 28 12:36:09 badb kernel: [default_wake_function+0/64] default_wake_function+0x0/0x40 Oct 28 12:36:09 badb kernel: [kernel_thread_helper+5/24] kernel_thread_helper+0x5/0x18 Oct 28 12:36:09 badb kernel: Oct 28 12:36:09 badb kernel: Code: 0f 0b 33 03 42 b0 24 c0 90 31 c0 5b 5e 5f c3 8d 76 00 8d bc Oct 28 12:36:09 badb kernel: <6>md: updating md2 RAID superblock on device Oct 28 12:36:09 badb kernel: md: (skipping faulty scsi/host0/bus0/target4/lun0/part7 ) Oct 28 12:36:09 badb kernel: md: scsi/host0/bus0/target3/lun0/part7 [events: 000000ac]<6>(write) scsi/host0/bus0/target3/lun0/part7's sb offset: 4200896 Oct 28 12:36:09 badb kernel: md: scsi/host0/bus0/target2/lun0/part7 [events: 000000ac]<6>(write) scsi/host0/bus0/target2/lun0/part7's sb offset: 4200896 Oct 28 12:36:09 badb kernel: md: scsi/host0/bus0/target1/lun0/part7 [events: 000000ac]<6>(write) scsi/host0/bus0/target1/lun0/part7's sb offset: 4200896 Oct 28 12:36:09 badb kernel: md: scsi/host0/bus0/target0/lun0/part7 [events: 000000ac]<6>(write) scsi/host0/bus0/target0/lun0/part7's sb offset: 4200896 I trust that the 'disk failure' is just a side-effect of the bug; the system runs fine on 2.4.19 after I raidhotadd it back. merlin